iStacker is the top of the market solution for bulk pile creation of any commodity on any stockyard. A full feature set of dump-height and angle-of-repose measurement, long travel positioning and speed control as well as slew and luff positioning offers everything from simple stacking-assistance up to fully manless stacking operations.
iStacker is the basis for successful stockyard management.
iStacker is the top of the market solution for bulk pile creation of any commodity on covered or open-air stockyards.
CORRECTIVE Stacker Control Loop
- iStacker Profile & Level Control
- adjust for Material Characteristics
(Fines/Lumps, Moisture, …)
Unique Approach
- not a mathematical calculation
- true scanning information
Unique Reclaiming Value
- pile compression measurement
(up to 1m/week!)
- iBelt Volume Flow in m³/s
- linear to Long Travel Speed
By monitoring crucial process values such as the Angle of Repose, the material distribution, andthe current dropping height, the system ensures that stockyard capacity is fully utilized while always adhering to the pile’s footprint. As a result, compact and clean piles are consistently maintained, leading to improved efficiency and space optimization, in both full autostackingmode and manual assistance.
iStacker maximises use of stockyard capacities.
iStacker incorporates two indurad iSDR-P 3Dradar scanners, strategically mounted at the tip of the boom, with one on each side. These 360° scanning radar units are capable of sweeping ±60°, providing comprehensive coverage for precise data collection and monitoring
Guarantees constant and equal stacking height. No more irregular surface profiles
Keeping a minimal drop height to reduce dust emmissions
stacking zone heights on left and right of boom
boom to pile distances
Prevents the boom from touching the pile
Contour based calculation works from iStockpile model
Individual observation of pile’s front and backside.
Orthogonal measurement, independent of slew angle
Footprint adjustment by online Angle of Repose
"Peak" detection for best estimation of AOR
evaluation zone (grey)
3D pile scanning is not real time and has occlusions in active stacking sector. Pile shape consistent with material changes (density, granulometry, humidity, ..)
by using m³/s instead of t/h as control value
by controlling Long Travel speed
iStacker Face-Up returns the ideal starting point for the stacking process on empty stockyards or partially reclaimed piles
different stacking methods for changing production requirements
same high quality results on every pile, with every method, every time
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To improve port operations, EECV Rotterdam is using a combination of Indurad solutions.
Learn how the customer uses the solutions for individual benefits and how they are combined for a quantum leap in bulk terminal operations.
Steel plant Stockyard Homogenization
indurad has provided Posco Pohang in Korea with both a 3D Stockpile scanning, Stacker Automation and 4D Quality and blending model.
Successful implementation of a completely autonomous Stacker at ArcelorMittal in Quebec, Canada.
INDURAD has delivered a complete yard automation project in at Vale’s main export terminal in Vitoria, Brazil including:
At Assmang Iron Ore, South Africa indurad has delivered a complete Stacker/Reclaimer 3D stockpile solution with 4D quality tracking.
INDURAD has achieved full automation of the stacker/reclaimer L3 and conveyor belts for a 24/7 operation, with the following integration solutions:
· iReclaimer – Cutting Assistance
· iStacker – Stacking Assistance
· iStockpile – Stockpile Management
· iBelt
Conveyor belt flow & belt misalignment, condition monitoring & wear
Gyratory | Jaw | Crusher Vault
Tertiary
Apron & plate feeder 2D level and material volume
Screendeck performance and material yield measurement
Chute blockage detection and material flow monitoring
3D silo volume measurement + rathole detection monitoring
3D dome volume measurement, material tracking and feeder control
3D stockpile scanning, quality model and automation
Train loadout productivity increase by automation
Waggon unloader automation and material tracking
Stacker Automation, incl. 3D pile monitoring & material tracking
Material quality control and tracking, blending automation
Reclaimer automation and collision avoidance
Level9 collision avoidance for underground vehicles & personnel
IPCC automation and heavy machine positioning solutions
Shiploader collision avoidance, 3D hatch scan and full automation
Horizontal and vertical boom CAS, 3D hatch scan and automation
Vessel detection and ship guidance system for berthing operations
Monthly payments, subscription services
Project based implementation as capital expenditure
Diverse management team driving customer success.
Cross-industry partner network for sales and service - always close to the customer.
company success story and recent developments transforming mining.
Join the Indurad family and develop your career in an exciting environment.
Learn about new developments and the shows and conferences we attend.
The core DNA of indurad. Learn more about the publicly funded RnD.
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