iCrusher is the truly reliable blockage detection and filling level control solution for any type of industrial crusher. The high reliability and availability of the underlying indurad sensor technology make iCrusher the perfect base for improving the entire crushing process.

 

This technology has been proven to boost the performance of any brand and model of crusher.

1

increase productivity

increase the crusher productivity to nameplate capacity

2

cost reduction

reduce cost per ton to be crushed

SCAN TYPES

iCrusher is the truly reliable blockage detection and filling level control solution for any type of industrial crusher.

iCRUSHER KEY BENEFITS FOR PRIMARY CRUSHERS

EFFICIENT MATERIAL PROCESSING

Crushing chamber filling and level need to be always maintained. This ensures most efficient processing of material by maximizing inter-particle crushing, that is: rock-on-rock compression, which improves particle size distribution, reduces liner wear and ring bounce and maximises  throughput and energy efficiency.


With iCrusher a correct choke feed is always guaranteed.

RADAR SENSORS

iCrusher improves the productivity of secondary and tertiary crushers.

iCRUSHER KEY BENEFITS FOR PRIMARY CRUSHERS

2D & 3D BOWL SCAN

blockage detection based on material flow

The solution detects an unusual decrease of the material flow in the different segment and on this basis to recognize with a high accuracy the blockages already in the origin.

increase Operating Time

reduce unscheduled downtime by detecting blockages earlier

increase Safety

Reduce unscheduled operations in the crusher

crusher feed control and blockage scanning
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filling level

2D & 3D VAULT SCAN

material cross section measurement

based on material height

Cross section measurement of the material height to indicate filling level.

increase Production Rate

reduce crusher idle time

increase Operating Time

reduce crusher / apron overfilling

1D SCAN

archive choke feed with reliable

crusher bowl measurement

1D Level Sensor measures the material height in the crusher bowl at high speed, to indicate the current filling.

increase Operating Time

reduce unscheduled downtime by reduced wear

increase Productivity

increase crusher filling, to maintain choke feed

1D Level sensor

PROVEN IN PRACTICE

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Business Case Calculations

EXAMPLE CALCULATION FOR A
10,000 T/H GYRATORY CRUSHER

Objective
Assumptions

RESULTS

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