- iBeltVOLUME for volume flow
- iBeltSPEED for material speed and
- iBeltALIGN for belt alignment.
Customers rely on iBelt VOLUME and SPEED to monitor their actual belt load, increasing their production rate while preventing spillage. Meanwhile, iBeltALIGN is typically used to monitor the behaviour of the belt and the material on it, allowing operations to avoid costly downtime caused by activating misalignment switches. The iBelt solution can add significant value, especially on conveyors that are a volumetric bottleneck in the supply chain. The iBelt offers a strong return on investment: after the installation of indurad’s iBelt on a bucket wheel excavator in a Greek lignite mine, operators now can remotely control the productivity of their excavator from a central control room, which has resulted in a 20% increase in the excavator production rate. Another customer in the US is using the iBelt to increase the production rates in their secondary and tertiary crushing circuit, where fluctuating material density was limiting their mass-flow controlled process. With the iBelt, the customer has achieved an estimated 500 tonnes per hour increase in production. Upon customer request, the iBelt solution also offers advanced features. Using the measured cross section, the centre of gravity and the position of the peak load of the material can be determined, which provides guidance for the customer to adjust the material transfer or feed supply to the belt. Based on the alignment measurement, the freeboard between the material on the belt and the belt edges can additionally be detected and monitored. This can help to reduce the unused space on the belt by increasing belt load while monitoring the result on the belt, or to detect a decentralized material flow. All sensors are built with a robust IP67housing and with military-proof cables and connectors. indurad ́s latest generation of iBelts also includes a weatherproof electrical cabinet (IP66) for outdoor use that includes all additional hardware items such as: an induradRadarProcessingUnit (iRPU), a 24V power supply, a fiberoptics-ready ethernet switch, and a remote access unit. iBelt represents a reliable and highly robust step towards the digitalization of mines, sophisticated process control, device optimization, and reduced belt wear. indurad has delivered over 100 iBelts to customers globally, handling typical bulk commodities like iron ore, coal, lignite, copper ore, fertilizers, tar sands or woodchips. indurad sensors operate in the harshest conditions found in heavy industry operations and have been deployed in open pit and underground mines, ports, stockyards, covered stockpiles, domes, and even on offshore vessels.
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iBelt installation in underground salt mine in Canada.
11 June 2021
Free Webinar: iSilo/iDome | 3D Inventory Control Solution
This webinar will provide you with an essential overview of how indurad’s next-generation radar measurement technology and adaptive software solutions will help debottleneck your buffer zone’s performance.Read More
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Austmine 2021 Conference and Exhibition in Perth 25th – 27th May.
Austmine 2021 Conference and Exhibition is one of the first major face-to-face conferences in Australia in more than 12 months. The conference will bring the latest in mining innovation to industry in Perth from 25-27 May.Read More